Wed Feb 07, 2018 2:32 pm by AZD
Good point on the ground. It is assumed to be there but is often inadequate, or missing entirely. What most people don’t realize is that a 100A alternator at full clip requires 100A to flow through the frame, engine block, and alternator housing… or through a corroded cab ground, the choke cable, and the carburetor. Yikes! Ground that thing with a separate cable!
I mostly agree on the one-wire alternators. Not sure they’re junk exactly, but not what I’d prefer to use on a vehicle with lighting and accessories running through a long wiring harness. The remote voltage sensing feature of the 3-wire version is a great design. To me the one-wire version is a cop-out that leaves some performance on the table.
The idiot light is nice, too. Doubles as broken fan belt indicator.
If making a homemade bracket use the thickest material you can manage, plus grade 8 bolts. And brace both ends of the bottom mounting point! Otherwise you might discover that the alternator wobbles back and forth at certain engine speeds until one of the bolts holding it on fatigues, and then you’re stuck on the side of the road (instead of on a road trip) with a sheared-off bolt stuck in your engine block. Random example, right? Right! The idiot light would have come in handy for whoever did that.